株式会社 彩重機エンジニアリング
〒360-0801
埼玉県熊谷市中奈良292-1

repair case
修理事例

Komatsu PC38UU-5: FRP repair and repainting for damaged engine hood

ご依頼背景

A customer contacted us saying, “A hole has opened up in the engine hood, it looks bad, and I’m not comfortable using it like this…”
The damaged area was quite noticeable, and there were concerns about water and dust getting inside. However, replacing the entire engine hood would take both time and money, so the customer asked whether we could handle it with a repair if possible.

This was a repeat customer who has previously requested repairs from us, and they said, “The finish was very careful, so I would like to ask you again,” so we were honored to receive this request as well. Thank you as always, Mr./Ms. A from Saitama City.

Repair process

Surface preparation of the damaged area
To ensure the FRP bonded securely, we removed the paint around the damaged area and dressed the cracked edges. We also performed thorough degreasing and cleaning.

FRP laminate repair
Using resin and mat specifically for FRP repair, we built up and formed the cracked area layer by layer. This restored both strength and shape at the same time.

Surface finishing and painting
After smoothing the repaired surface with putty, we prepared the base and applied paint. We mixed the color to match as closely as possible to the genuine OEM color to ensure a natural finish.

Key points of the repair

FRP laminate repair accurately restores both strength and shape

Color-matched paint delivers a seamless finish

Cost savings achieved through repair rather than replacement

For those with similar concerns

FRP engine hoods are common on mini excavators such as the PC38UU-5.
They can crack due to minor impacts or age-related deterioration.

In many cases, issues such as “the cover is cracked and the inside is visible” or “I am concerned about a hole in the exterior” can be addressed with repair rather than replacement.
If left unattended, rainwater and dust may enter and negatively affect internal components, so we recommend early inspection and repair.

Whether it is simple maintenance such as an oil change or you are unsure if a repair is possible, please feel free to contact us first.
If you send us photos, we can also provide an estimated cost.

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